300-350ml PET Bottled Water Lines
From Raw Water Purification to Finished Bottles Complete Turnkey Solutions for Emerging Markets
ZOOLINKED MECHANICAL
Bottled Water Production Process: Full Guide
End-to-End Bottled Water Manufacturing Solutions
PET Bottled Water
300-350ml Standard
Glass Bottled Water
Premium Grade
Disposable Water Jugs
1-5L Capacity
From Raw Water Purification to Sterile Filling — Standardized Processes for All Packaging Types, Guaranteed Water SafetyZOOLINKED MECHANICAL delivers complete turnkey solutions for 300-350ml PET bottles, premium glass bottles and 1-5L disposable jugs. Our production lines comply with WHO international drinking water standards and are tailored for emerging markets across Africa, Southeast Asia, Central Asia and South America.
Production Line Overview
All data is based on our previous completed projects. Final specifications are subject to the formal cooperation contract.
Investment Budget
Investment ranges from $25,000 for entry-level lines to $200,000+ for high-capacity plants. Typical ROI within 6-12 months.
Production Capacity
Standard capacity 2,000-32,000 bottles/hour. Customizable from 500L/day to 50,000L/day to match your market demand.
Personnel
Fully automated operation only needs 2-4 trained workers. We provide free on-site operation and maintenance training.
Space Requirement
Requires 200-1500 square meters of factory space. We offer free workshop layout design service for your site.
| Investment Budget | Production Capacity (330ml) | Operators Required (Per Shift) | Factory Space Required |
|---|---|---|---|
| $20,000 | 2,000–3,000 bottles/hour | 4–6 | 150–250 m² |
| $50,000 | 6,000–8,000 bottles/hour | 3–4 | 300–450 m² |
| $100,000 | 12,000–18,000 bottles/hour | 2–3 | 500–700 m² |
| $200,000 | 24,000–32,000 bottles/hour | 2–4 | 800–1,200 m² |
Additional Configuration Notes: All information above is for reference only. Actual results may vary due to differences in power consumption, automation level, raw material prices and other factors. All specifications are subject to the final signed contract.
300-350ml PET Bottled Water — High-Volume Fast-Moving Solution
| Process Stage | Core Equipment | Key Features | Performance Specs |
|---|---|---|---|
| Preform Injection | Automatic PET injection molding machine | Food-grade PET resin; 8/16-cavity molds | 8,000-32,000 bottles/hour |
| Blow Molding | Rotary blow molding machine | Preform heating → high-pressure air blowing; precise neck thread control | Bottle accuracy ±0.1mm; wall thickness uniformity >95% |
| Aseptic Filling | 18-36 head rotary filler | Isobaric filling technology; eliminates foam; precise 300-350ml volume control | Filling accuracy ±1ml; temperature 4-25℃ |
| Capping & Sealing | Automatic screw capper | Aluminum foil + plastic composite cap; electromagnetic induction sealing | Sealing pass rate 99.99% |
| Labeling & Coding | Self-adhesive labeler + laser coder | High-speed labeling (300 bottles/min); prints production date, batch number and QR code | Labeling accuracy ±0.5mm; consumable-free permanent marking |
| Inspection & Cartoning | Automatic light inspector + case packer | Detects foreign objects in bottles; automatic cartoning (24 bottles/case) | Foreign object detection rate 100%; breakage rate <0.01% |
Key Advantages:
- Fully automated operation reduces labor costs by 70%
- Quick mold change for 300ml, 330ml and 350ml standard sizes
- 30% lower energy consumption than traditional blow molding equipment
Premium Glass Bottled Water Lines
Aseptic Filling Technology for Superior Taste & Long Shelf Life Complete Turnkey Solutions for High-End Water Brands
Production Line Overview
All data is based on our previous completed projects. Final specifications are subject to the formal cooperation contract.
Investment Budget
Investment ranges from $25,000 for entry-level lines to $200,000+ for high-capacity plants. Typical ROI within 6-12 months.
Production Capacity
Standard capacity 2,000-32,000 bottles/hour. Customizable from 500L/day to 50,000L/day to match your market demand.
Personnel
Fully automated operation only needs 2-4 trained workers. We provide free on-site operation and maintenance training.
Space Requirement
Requires 200-1500 square meters of factory space. We offer free workshop layout design service for your site.
Glass Bottled Water — Premium Quality Solution
| Process Stage | Core Equipment | Key Features | Performance Specs |
|---|---|---|---|
| Empty Bottle Washing | High-pressure rotary bottle washer | Alkaline cleaning → hot water rinse → sterile water rinse; 360° coverage | Washing temperature 80-85℃; pressure 0.4-0.6MPa |
| Hot Air Drying | Tunnel dryer | Sterile hot air circulation; residual moisture <0.1ml per bottle | Drying temperature 120℃; duration 30 seconds |
| Aseptic Filling | 24 head gravity filler | Low-speed high-precision filling; anti-drip design for fragile glass | Filling accuracy ±0.5ml; 6,000-12,000 bottles/hour |
| Sealing | Crown capper / screw capper | Tight crown cap crimping; precise torque control for screw caps | Sealing pass rate 99.99%; torque 1.5-2.5N·m |
| Labeling & Foil Stamping | Shrink sleeve labeler + hot foil stamping machine | Smooth label application; premium foil stamping for high-end branding | Labeling accuracy ±0.3mm; foil stamping pass rate 100% |
| Secondary Sterilization | Pasteurization tunnel | 65-70℃ for 30 minutes; extends shelf life | Stable internal pressure; zero bottle breakage risk |
Key Advantages:
- Excellent barrier properties preserve water taste and quality
- Reusable 8-10 times, meeting environmental requirements
- Premium visual appeal for gift markets and high-end channels
1-5L Disposable Water Jug Lines
Single-Use Design Eliminates Cross-Contamination Risks Complete Turnkey Solutions for Home & Office Markets
Production Line Overview
All data is based on our previous completed projects. Final specifications are subject to the formal cooperation contract.
Investment Budget
Investment ranges from $18,000 for entry-level semi-automatic lines to $180,000+ for high-capacity fully automated plants. Typical ROI within 6-12 months in emerging markets.
Production Capacity
Standard capacity 800-6,000 jugs/hour. Customizable from 3,000L/day to 40,000L/day to match your local home and office market demand.
Personnel Req...
Fully automated operation only needs 2-4 trained workers. We provide free on-site operation training and lifelong technical support.
Space Requirement
Requires 120-1,000 square meters of factory space. We offer complimentary workshop layout design and on-site installation guidance.
| Investment Budget | Production Capacity (1-5L Jugs) | Operators Required (Per Shift) | Factory Space Required |
|---|---|---|---|
| $18,000 (Entry-Level Semi-Automatic) | 800–1,200 jugs/hour6,400–9,600 jugs/day | 5–7 workers(includes manual jug loading) | 120–200 m²(compact layout for small workshops) |
| $45,000 (Small-Scale Fully Automatic) | 2,000–3,000 jugs/hour16,000–24,000 jugs/day | 3–4 workers(only monitoring and material replenishment) | 250–350 m²(suitable for county-level markets) |
| $90,000 (Medium-Scale High-Efficiency) | 4,000–5,000 jugs/hour32,000–40,000 jugs/day | 2–3 workers(fully automated with PLC control) | 400–600 m²(ideal for regional distribution) |
| $170,000 (Large-Scale High-Speed) | 6,000–8,000 jugs/hour48,000–64,000 jugs/day | 2–4 workers(with automatic palletizing system) | 700–1,000 m²(for national market supply) |
Additional Configuration Notes: All information above is for reference only. Actual results may vary due to differences in power consumption, automation level, raw material prices and other factors. All specifications are subject to the final signed contract.
1-5L Disposable Jugs — Home & Office Bulk Solution
| Process Stage | Core Equipment | Key Features | Performance Specs |
|---|---|---|---|
| Jug Blow Molding | Large PET blow molding machine | 1-5L dedicated molds; reinforced neck thread design | Jug weight 18-35g; uniform wall thickness |
| Neck Sterilization | Plasma sterilizer | Instant inner neck disinfection; no chemical residue | Sterilization time 1-2 seconds; kill rate 99.99% |
| Volumetric Filling | 12-head high-capacity filler | Flow control technology; compatible with 1L, 2L, 3L and 5L sizes | Filling accuracy ±5ml; 3,000-6,000 jugs/hour |
| Tamper-Evident Sealing | Automatic screw capper | One-time use tamper-evident caps; cannot be resealed once opened | Torque 3-5N·m; sealing pass rate 99.99% |
| Labeling & Coding | Shrink sleeve labeler + large character coder | Full-body sleeve labeling; clear printing of production dates | Labeling temperature 180-200℃; coding height 10-15mm |
| Bundling & Palletizing | Automatic shrink wrapper + palletizer | 6-12 jugs per bundle; automatic pallet stacking | Bundle strength withstands 50kg; pallet height 1.8m |
Key Advantages:
- Single-use design eliminates cross-contamination risks
- Ideal size for daily home and office consumption
- Low logistics costs; high stacking efficiency for e-commerce and supermarket delivery
Secondary Packaging System
- Core Equipment: Automatic shrink wrapper, carton erector, case sealer, strapping machine
- Process: Customizable multi-unit packaging in shrink wrap or cartons
- Standard Configurations: 24 PET bottles/case, 12 glass bottles/case, 6-12 disposable jugs/bundle
Full-Process Quality Inspection
- Core Equipment: Online foreign object detector, level inspector, cap seal tester, metal detector
- Process: Real-time quality monitoring with automatic rejection of defective products
- Detection Accuracy: Minimum detectable foreign object 0.3mm; level error <±1mm
Intelligent Palletizing & Warehousing
- Core Equipment: Robotic palletizer, AGV transport vehicles, smart warehouse system
- Process: Automated stacking and handling reduces manual labor by 70%
- Ideal For: Production lines with daily output >100 tons
Concentrate Reuse & Energy Saving
- Core Equipment: Concentrate recovery system, backwash water reuse device, energy recovery unit
- Benefits: Reuses RO concentrate for filter backwashing, increasing water utilization by 30%
- Compliance: Meets environmental regulations in water-scarce regions of the Middle East and Africa
