Complete Sachet & Pouch Water Production Lines

From Raw Water Purification to Finished Packaging Full Turnkey Solutions for Africa, Asia & Latin America

5-gallon-barrel-water-filling
Bottled Water Production Line Visual Inspection Position

Who Uses Sachet Water Lines?

Large 5-gallon bucket water filling machine
Water Treatment Production Process Flowchart

Sachet water (also known as pouch, bagged, or packet water) is the most affordable form of packaged drinking water in emerging markets. A complete sachet water production line from ZOOLINKED MECHANICAL covers everything from raw water treatment to finished product packaging — all in one turnkey solution.

Proven Technology Used in 50+ Countries Worldwide

Sachet Water Turnkey Plants | Start Your Water Business Today

One Supplier, Complete Solution — From Water Analysis to Factory Launch

Water cooler bottle

Perfect for Small to Medium Water Plants

Our sachet water lines are designed specifically for small to medium water plants in Africa, Southeast Asia and Latin America. They feature fully automatic vertical form-fill-seal operation, produce 100-2000ml standard sachets, and require minimal maintenance. With an entry-level investment starting at just $15,000 and typical ROI within 6-12 months, they are the most profitable solution for price-sensitive mass markets.

5-gallon drum water filling machine
5-gallon bottled water production

Production Line Overview

All data is based on our previous completed projects. Final specifications are subject to the formal cooperation contract.

Investment Budget

Investment ranges from $9500 for entry-level lines to $50000+ for high-capacity plants. Typical ROI within 4-8 months in emerging markets.

Production Capacity

Standard capacity 2,400-4,800 sachets/hour (40-80 bags/min). Customizable from 0.5T/day to 50T/day to match your local market demand.

Personnel

Fully automated operation only needs 2-4 untrained workers. We provide free on-site operation training and lifetime technical support.

Space Requirement

Requires 80-800 square meters of factory space. We offer complimentary workshop layout design and on-site installation guidance.

Process StageCore EquipmentKey Specs
Water TreatmentRO System + Sand-Carbon FilterCustom capacity 0.5T/h – 50T/h
Filling & SealingVFFS Vertical Form-Fill-Seal MachineSpeed: 40–80 bags/minSize range: 100–2000ml
CodingLaser Coder / Inkjet PrinterNo consumables, permanent date marks
BundlingAutomatic Strapping Machine10–50 pcs/bundle configurable
Quality ControlOnline Leak DetectorAutomatic reject defective products
LoadingPalletizing Robot (Optional)Reduces manual labor by 70%

5-Gallon Barrel Water Production Line

The 5-gallon (18.9L) barrel water market serves households, offices, schools, and restaurants worldwide. A complete barrel water production line from ZOOLINKED MECHANICAL handles everything from empty barrel cleaning to final shrink wrapping — fully automated and hygienic by design.

🔄 Complete Barrel Water Process Flow

  • ① Raw Water Intake & Pre-Treatment
    Equipment: Sand-carbon filter, dosing unit
    Action: Removes sediment, chlorine, odors, organic impurities from raw water source
  • ② Reverse Osmosis (RO) Purification
    Equipment: Multi-stage RO system, high-pressure pump
    Action: Eliminates 99%+ dissolved solids, heavy metals, bacteria, viruses
  • ③ Mineral Addition (Optional)
    Equipment: Mineral dosing tank, dynamic mixer
    Action: Adds back trace minerals for enhanced taste
  • ④ Ozone Sterilization & Pure Water Storage
    Equipment: Ozone generator, UV sterilizer, SS304 storage tank
    Action: Final disinfection before filling
  • ⑤ Empty Barrel Unscrambling & Transport
    Equipment: Barrel unscrambler, stainless steel conveyor
    Action: Orients empty barrels upright and feeds them into the washing line
  • ⑥ Outer Barrel Washing
    Equipment: Automatic outer barrel washer
    Action: High-pressure spray + rotating brushes remove dust, dirt, grime from barrel exterior
  • ⑦ Inner Barrel Rinsing
    Equipment: Automatic inner barrel rinsing machine
    Action: Flips barrels and sprays purified water inside — multiple nozzle stations for thorough internal cleaning
  • ⑧ Filling (2-in-1 or 5-in-1 Configuration)
    Equipment: Barrel filling machine
    Options:
    • 2-in-1: Rinses interior + fills water
    • 5-in-1: Rinses + fills + caps + inspects + seals in one continuous operation

    Speed: 15-40 barrels/hour depending on configuration

  • ⑨ UV Light Inspection
    Equipment: UV inspection machine
    Action: Detects cloudy bottles, incomplete seals, foreign particles — automatic reject system
  • ⑩ Capping / Cap Sealing
    Equipment: Auto cap dispenser and capper
    Action: Applies tamper-evident caps with proper torque
  • ⑪ Shrink Wrapping & Palletizing
    Equipment: Shrink wrapper, palletizing robot
    Action: Shrinks 2-barrel packs with film, stacks on pallets for shipping

🏭 Core Equipment List

Stage Core Equipment Key Specs
Water Treatment RO System + Pre-filter 1T/h – 50T/h
Barrel Cleaning Outer Washer + Inner Rinser Automatic, SS304
Filling 2-in-1 or 5-in-1 Filler 15-40 barrels/hour
Inspection UV Leak Detector Non-contact, auto reject
Capping Auto Cap Dispenser & Capper Torque-controlled
Packaging Shrink Wrapper + Palletizer 2-pack configurable

🌟 Why Choose Our Barrel Water Line?

  • ✅ Turnkey Solutions: From empty barrel to shrink-wrapped pallet
  • ✅ Flexible Configurations: 2-in-1 for budget-conscious buyers, 5-in-1 for maximum automation
  • ✅ Hygienic Design: Full SS304 contact parts, CIP-ready for easy cleaning
  • ✅ Proven Worldwide: Installed across Southeast Asia, Africa, Middle East, Central Asia, South America
  • ✅ Full Support: Factory training, on-site installation, lifetime technical support

⚠️ Note: All specifications shown on our website and marketing materials are for reference only. Final specifications shall be subject to the contract signed by both parties.

Large 5-gallon bucket water production line filling machine