For Large Beverage Groups & Industrial Parks | Multi-stage High-efficiency Design | Energy Recovery System | SCADA Centralized Control
This large-scale RO water treatment system is engineered for large food and beverage groups, bottled water production bases and industrial parks, with standard capacities of 15m³/h, 20m³/h and 60m³/h. It adopts multi-stage 8040 anti-fouling membrane array and pressure exchange energy recovery device, achieving a high recovery rate of 70–78% and cutting power consumption by 30–40%. With food-grade stainless steel structure and SCADA centralized monitoring system, it supports 24/7 uninterrupted unattended operation. Single or double-stage RO and EDI ultra-pure modules are optional to meet high-standard water demands for large-scale beverage production and industrial centralized water supply.
Product Overview
Equipment Principle
Process Flow
Raw Water → Intake Pump → Sedimentation Tank → Flocculation Tank → V-type Filter → Intermediate Tank → Boost Pump → Multi-media Filter → Activated Carbon Filter → Sodium Softener → 5μm Security Filter → 1st Stage High Pressure Pump → Energy Recovery Device → 1st Stage RO (Multi-stage Array) → 1st Stage RO Tank → 2nd Stage High Pressure Pump → 2nd Stage RO → 2nd Stage RO Tank → EDI Ultra-pure System (Optional) → Pure Water Tank → VFD Constant Pressure Supply → UV & Ozone Sterilization → Main Production Pipeline
Equipment Features
- Ultra-large capacity design: Single unit delivers 15–60 m³/h output, and parallel units support hundreds of tons of water supply capacity.
- Multi-stage high-efficiency arrangement: 2:1/3:1 multi-stage membrane configuration, lifting system recovery rate up to 70–78%.
- Energy-saving recovery technology: Pressure exchange energy recovery device recycles concentrate pressure energy, reducing power consumption by 30–40%.
- Industrial redundant configuration: Redundant pump sets, instruments and control system, with MTBF over 8000 hours for stable operation.
- SCADA centralized monitoring: Upper computer configuration software with over 1-year data storage, supporting remote operation and maintenance.
- Full VFD control system: Full-range frequency conversion adjustment, automatically adapts to water demand for further energy saving.
- Modular skid-mounted structure: Factory prefabricated and debugged, fast on-site installation and phased capacity expansion available.
- Food-grade certification: Full 304/316L stainless steel wetted parts, complying with FDA food contact standards.
- Fully automatic unattended operation: Automatic dosing, cleaning, fault self-diagnosis and alarm linkage functions.
- Environmental zero-discharge solution: Concentrate recovery system available, lifting overall water utilization rate to over 90%.
Technical Parameters
| Items | ZL-RO-15 | ZL-RO-20 | ZL-RO-60 |
|---|---|---|---|
| Production Capacity | 15 m³/h | 20 m³/h | 60 m³/h |
| RO Membrane Model | 8040 | 8040 | 8040 |
| Membrane Quantity | 15 pcs | 20 pcs | 60 pcs |
| High Pressure Pump Power | 11 KW | 15 KW | 37 KW × 2 |
| Energy Recovery Device | Optional | Standard | Standard |
| System Desalination Rate | ≥98% | ≥98% | ≥98% |
| System Recovery Rate | 70–75% | 70–75% | 70–78% |
| Working Pressure | 1.2–1.6 MPa | 1.3–1.6 MPa | 1.3–1.6 MPa |
| 1st Stage RO Effluent Conductivity | ≤10 μS/cm | ≤10 μS/cm | ≤10 μS/cm |
| 2nd Stage RO Effluent Conductivity | ≤2 μS/cm (optional) | ≤2 μS/cm (optional) | ≤2 μS/cm (optional) |
| Power Supply | 380V 50Hz | 380V 50Hz | 380V 50Hz |
| Total Installed Power | ~18 KW | ~25 KW | ~90 KW |
| Floor Space | 8–10 ㎡ | 10–12 ㎡ | 25–30 ㎡ |
| Operating Weight | ~2500 kg | ~3200 kg | ~8500 kg |
Application Fields
Food & Beverage Industry
- Large bottled water and barreled water production bases
- Production water for large beverage groups, juice and tea beverage lines
- Brewing and blending water for large-scale beer, liquor and wine groups
- Production water for large dairy and beverage processing bases
- Centralized water supply for food industrial parks and agricultural product processing zones
Other Large-scale Applications
- Purified water and water for injection in pharmaceutical industrial parks
- Boiler make-up water for large thermal power plants and chemical factories
- Centralized ultra-pure water supply for electronic information industrial parks
- Municipal direct drinking water and pipeline quality-based water supply projects
- Centralized industrial water supply for economic and technological development zones
